What Are Plastic Crushing Machines
Plastic crushing machines are among the essential equipment in modern recycling and production processes. Developed to meet different production needs, low-speed sprue granulators, medium-speed sprue granulators, and high-speed granulators enable plastic waste, runners, and scrap to be reprocessed quickly, efficiently, and in a controlled manner. With these systems used in production lines, the recycling process becomes possible. As a result, raw material costs are reduced while contributing to sustainable production
Product Types and Advantages
Insulated crushing machines minimize noise in the working environment thanks to their soundproof structure. They also enhance operator comfort, creating a more efficient workspace. When larger and tougher materials need to be processed, double-shaft shredders stand out. For applications requiring more controlled and homogeneous output, single-shaft shredders are preferred. Therefore, with this wide product range, plastic crushing machines offer solutions tailored to different needs in both small-scale businesses and large industrial facilities
Applications and Efficiency
Plastic crushing machines play an active role in the recycling of plastics, packaging waste, injection runners, profiles, and various polymer products. This allows production scrap to be reused, providing significant cost advantages. In addition, their durable construction, energy efficiency, and easy maintenance ensure long service life. As a result, these machines increase production efficiency while optimizing costs. At the same time, plastic crushing machines equipped with advanced technologies accelerate recycling processes and make a strong contribution to environmentally friendly manufacturing
Low-Speed Sprue Granulator
Low-speed sprue granulators are designed for the quiet, dust-free, and controlled recycling of runners and scrap generated in plastic injection production. Thanks to their low-speed operating principle, minimal heat and dust are generated on the material. With their compact structure, they can be easily positioned next to injection machines and provide instant recycling capability
Specifications
-Crushes all types of raw materials with durable and versatile blade designs.
-Recycles crushed material back into production through a proportional valve.
-Features safe, reliable components that meet European standards.
- Achieves high efficiency while keeping dust generation below 0.1%.
-Fully compatible with automation systems, including robots and conveyors.
-Features a noise-reducing design for minimal sound levels.
-Designed for ease of use and maintenance.
Technical Parameters
| Model | Throat Size(mm) | Crushing Capacity (kg/hour) | Rotor Speed (rpm) |
|---|---|---|---|
| DDK-250 | 250×240 | 10-15 | 23 |
| DDK-315 | 315×315 | 20-25 | 23 |
| DDK-410 | 410×315 | 25-30 | 23 |
| DDK-420 | 420×350 | 40-50 | 23 |
| DDK-480 | 480×380 | 100-120 | 23 |
Medium-Speed Sprue Granulator
Medium-speed sprue granulators are an ideal solution for the fast and efficient recycling of runners and scrap generated in plastic injection production processes. Thanks to their medium-speed operating principle, they provide both quiet and stable performance, ensuring comfortable use in production areas. With their compact design, they can be positioned next to injection machines and offer instant recycling capability
Specifications
-Recycles crushed material back into production through a proportional valve.
-Crushes all types of raw materials with durable and versatile blade designs.
-Features safe, reliable components that meet European standards.
-Less than 1% dust generation with high efficiency.
-Fully compatible with automation systems, including robots and conveyors.
-Features a noise-reducing design for minimal sound levels.
-Designed for ease of use and maintenance.
Technical Parameters
| Model | Throat Size(mm) | Crushing Capacity (kg/hour) | Rotor Speed (rpm) |
|---|---|---|---|
| ODK-290 | 282×290 | 30-150 | 140 |
| ODK-310 | 375×310 | 70-150 | 140 |
| ODK-430 | 382×430 | 100-200 | 140 |
High-Speed Plastic Crusher
High-speed granulators are high-performance solutions developed to obtain fast and homogeneous granules in plastic recycling and production processes. With piano-type, V-type, and flat-type blade options, they easily adapt to different plastic types and product forms. Thanks to their high-speed rotor structure, materials are processed quickly, while the screen system allows granules to be obtained in the desired size
Specifications
-Imported 62-64 HRC blades; sharp, durable, and easy to replace.
-Fully steel, welded frame; strong and durable construction.
-Capable of easily crushing all types of soft and hard plastics.
-Optional dust separation and automatic feeding system.
-Güvenli ve Avrupa standartlarına uygun parçalar.
-Different cutters and feed opening sizes.
Technical Parameters
| Model | Throat Size(mm) | Crushing Capacity (kg/hour) | Rotor Speed (rpm) |
|---|---|---|---|
| GK-400 | 410×235 | 200-250 | 1400 |
| GK-500 | 515×290 | 300-350 | 1400 |
| GK-600 | 615×320 | 350-450 | 1400 |
| GK-700 | 715×320 | 400-500 | 1400 |
| GK-800 | 815×470 | 450-600 | 1400 |
| GK-960 | 960×600 | 600-700 | 1400 |
| GK-1000 | 1000×470 | 600-800 | 1400 |
Soundproof Granulator
Soundproof granulators are specially designed systems with acoustic insulation to minimize noise generated during plastic crushing processes. Thanks to the acoustic enclosure, they enhance operator comfort while ensuring compliance with occupational safety and environmental standards. These machines can be integrated with high-, medium-, or low-speed granulators, offering an effective solution for both production lines and recycling facilities. Their enclosed structure also reduces dust dispersion, creating a cleaner working environment
Specifications
-Imported 62-64 HRC blades; sharp, durable, and easy to replace.
-Fully steel, welded frame; strong and durable construction.
-Capable of easily crushing all types of soft and hard plastics.
-Features safe, reliable components that meet European standards.
-Different cutters and feed opening sizes.
-Sound-insulated cabin
Technical Parameters
| Model | Throat Size(mm) | Crushing Capacity (kg/hour) | Rotor Speed (rpm) |
|---|---|---|---|
| SGK-400 | 410×235 | 200-250 | 1400 |
| SGK-500 | 515×290 | 300-350 | 1400 |
| SGK-600 | 615×320 | 350-450 | 1400 |
| SGK-700 | 715×320 | 400-500 | 1400 |
| SGK-800 | 815×470 | 450-600 | 1400 |
| SGK-960 | 960×600 | 600-700 | 1400 |
Double-Shaft Shredder
Double-shaft shredders are heavy-duty industrial machines used for shredding large-volume and tough materials with high torque power. With two counter-rotating shafts, this system pulls in and breaks down materials, making it especially suitable for the primary size reduction of pallets, metal, rubber, and mixed waste.
Specifications
-Imported blades with 62-64 HRC hardness; high durability and easy to replace.
-Optional mesh sizes, dust separation, and automatic feeding system.
-Features safe, reliable components that meet European standards.
-Capable of easily crushing all types of soft and hard plastics.
-Different cutters and feed opening sizes.
-Design that facilitates easy cleaning and maintenance.
-Strong and durable construction.
Technical Parameters
| Model | Throat Size(mm) | Crushing Capacity (kg/hour) | Rotor Speed (rpm) |
|---|---|---|---|
| CSS-600 | 690×500 | 400-600 | 83 |
| CSS-800 | 900×900 | 800-1000 | 83 |
| CSS-1000 | 1000×1200 | 1000-1200 | 83 |
| CSS-1200 | 1200×1500 | 1200-1500 | 83 |
| CSS-1400 | 1500×1600 | 1500-1800 | 83 |
Single-Shaft Shredder
Single-shaft shredders are an ideal solution for businesses that require precise and controlled size reduction, especially in plastic recycling processes. Thanks to the screen system, materials are reduced to the desired size, ensuring homogeneous granule output.
Specifications
-High cutting precision with a single rotor and fixed blade system
-Balanced and continuous feeding with a hydraulic ram system
-Desired particle size control with an interchangeable screen system
-Low energy consumption and an optimized motor structure
-PLC-controlled automation system
-Wear-resistant special alloy blades.
-Quiet and vibration-free operation.
-Easy maintenance and blade replacement system
Technical Parameters
| Model | Throat Size(mm) | Crushing Capacity (kg/hour) | Rotor Speed (rpm) |
|---|---|---|---|
| TSS-600 | 560×680 | 400-600 | 83 |
| TSS-800 | 760×800 | 800-1000 | 83 |
| TSS-1000 | 960×1000 | 1000-1200 | 83 |
| TSS-1300 | 1160×1200 | 1200-1500 | 83 |
| TSS-1300 | 1160×1200 | 1200-1500 | 83 |